Abstract
The dynamic behavior of adjustable preload double-nut ball screw has been investigated by finite element simulation model under different environmental temperature conditions. The simulations focus specifically on the effects of the ambient temperature (5~55 °C) on the torque acting on the flange of the ball screw mechanism at rotational speeds of 50~1000 rpm. The environment temperature effect was less studies to discuss the heat deformation issue of ball screw. The validity of the simulation results is confirmed by comparing the predicted torque values with the experimental measurements. It is shown that the torque decreases logarithmically with an increasing temperature due to a change in the expansion coefficients of the ball screw mechanism components and a reduction in the viscosity of the ball screw lubricant. In particular, for a rotational speed of 1000 rpm, the torque reduces by approximately 75.6% as the environmental temperature is increased from 5 to 55 °C. However, for a constant temperature, the torque decreases with an increasing rotational speed due to centrifugal effects. For a low-rotational speed of 100 rpm, a good qualitative agreement is observed between the simulated torque and the measured torque at higher temperatures. However, in the low-temperature regime (e.g., 5 °C), the simulated torque is around 47.6% lower than the measured value.
Highlights
Double-nut ball screw mechanisms are widely used in the machine tool industry
In the present study, the numerical model developed in [13] is used to investigate the dynamic response of an adjustable double-nut ball screw mechanism under ambient temperatures varying from 5~55 °C, and rotational speeds of 50~1000 rpm are different in more references
Given a high-rotational speed of 1000 rpm, the simulation results for the variation of the torque with the temperature are in reasonable qualitative agreement with the experimental measurements for all values of the ambient temperature since the torque is dominated by the inertial effect of the steel balls
Summary
Double-nut ball screw mechanisms are widely used in the machine tool industry. in practical applications, backlash frequently occurs as a result of structural deflection, positioning errors, or clearances between the nut and screw groove surfaces. Coulomb friction model to predict the dynamic ball rotation behavior in a ball screw system with lubrication effects. Xu et al [15] investigated the effects of the temperature distribution, thermal deformation, and air cooling performance on the dynamic behavior of a ball screw mechanism and showed that the positioning accuracy was significantly improved given the use of an air cooling system. In the present study, the numerical model developed in [13] is used to investigate the dynamic response of an adjustable double-nut ball screw mechanism under ambient temperatures varying from 5~55 °C, and rotational speeds of 50~1000 rpm are different in more references. This study provides the close and stable environmental temperature field to study the thermal effect and different to many references
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