Abstract

In this work, the effect of drawing pass on the surface layer softening or plasticizing of Q235 steel bar during electrochemical cold drawing (ECD) was studied, as well as cold drawing in air (DIA) for comparison. The results indicate that the softening or plasticizing degree gradually decreases with increasing drawing pass. The reason for this should be that dislocations generated in surface layer are only partially overflowed from the surface in the form of additional dislocation flux. The general dislocation density thereby gradually increases with the increase in drawing pass, resulting in the increase in the work hardening degree of the surface layer, and thus, the drawing stress. In this case, the texture orientation of the bar surface layer is gradually enhanced. In contrast, the dislocation density, and thus the work hardening degree of DIA bar, are higher than those of the ECD partner, resulting in larger drawing stress. ECD can obtain a product with excellent comprehensive mechanical properties compared with DIA, and there are no cracks on the fracture surface of ECD bar drawn for at least seven passes.

Highlights

  • At present, metal profiles such as bars, wires and tubes are widely used in many industries [1,2,3].It is worth noting that these metal profiles are always obtained by drawing

  • The dislocation density of electrochemical cold drawing (ECD) bar is always smaller than that of the drawing in air (DIA) bar, and the maximum reduction rate can reach 11.7%

  • The work hardening of surface layer is lower than that of the DIA bar

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Summary

Introduction

Metal profiles such as bars, wires and tubes are widely used in many industries [1,2,3]. Drawing is an important technology for manufacturing the profiles and key parts of difficult-to-deform metals with high hardness and strength, for instance, metal matrix composites, Mg alloys [4], Ti-based alloys [5], Ni-based alloys [6], and stainless steels [7]. A new technique for manufacturing bars of hardly deformed metals, called electrochemical cold drawing (ECD), was proposed by Gutman based on his research on electrochemical corrosion behavior of metals [32]. Limited studies on ECD of magnesium alloys show that CME can improve the plasticity and decrease the hardness of surface layer and the drawing force of these relatively difficult-to-deform metals [35,36]. In order to provide theoretical guidance for the engineering application of this technology, the effect of drawing pass on surface layer softening or plasticizing during ECD of Q235 steel bar was studied

Material
Drawing Process
Laboratory Investigations
Results and "
Variations dislocation densityof of ECD
Three-dimensional surface deformation deformation
Conclusions
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