Effect of Crosslink Density on Cut Growth in Black-Filled Natural Rubber Vulcanizates

Abstract

Abstract Tensile strengths, σb, of gum and N115-filled natural rubber test pieces, with and without edge pre-cuts, have been determined. At low crosslink density, the regular (uncut) σb of filled and gum vulcanizates is similar. However, at high crosslink density, the gum NR becomes brittle, while the corresponding filled rubber remains strong and resistant to cut growth. It is proposed that the tightly linked gum does not strain-crystallize appreciably during stretching, but that its filled counterpart does. Carbon black appears capable of inducing crystallization in a network that alone remains amorphous during extension. Filled vulcanizates of various crosslink densities have similar normal tensile strengths ( ≈ 30 MPa), but strengths differ, sometimes more than twofold, if a pre-cut is present. Lightly crosslinked specimens containing a small cut have strengths that depend very weakly on cut size, c. Furthermore, these develop long longitudinal cracks from which catastrophic rupture initiates. With larger cuts, strength decreases more rapidly with increasing c, there is less longitudinal crack growth, and rupture initiates near the original cut tip. In contrast, the strength of a highly crosslinked vulcanizate is sensitive to small cuts and test pieces exhibit minimal longitudinal cracking before failure.