Abstract

It is generally recognized that cracks provide easy access to ingress of chlorides in concrete and hence, the initiation of corrosion of steel in cracked concrete occurs at early stage. However, wide variety of results on the effect of crack widths on corrosion of steel in concrete are reported in many studies. Apart from crack width, the crack depths, cracking frequency and healing of cracks also influence the corrosion of steel in concrete. This paper presents a comprehensive review and summarised the results on the effect of cracking on corrosion of steel in concrete. The effect of crack widths on the diffusion of chlorides ions and carbon-dioxide is also discussed in this paper. Among all available results, a correlation between the corrosion current and the crack widths up to 0.3 mm can be established, however, no distinct trends are observed beyond that crack width. Conflicting results on the effect of crack widths on chloride ion diffusion are also reported. The longitudinal crack causes more severe corrosion of steel in concrete than transverse cracks of same width. Cracked concrete containing supplementary cementitious materials exhibited superior corrosion resistance than cracked ordinary Portland cement concrete of same width of transverse as well as longitudinal cracks. The same is also true in the case of lower water–binder ratios of cracked concrete. The increase in crack depth increased the chloride diffusion; however, the corrosion test shows an opposite trend. Conflicting results on the effect of crack frequency on corrosion of steel are also reported.

Highlights

  • Concrete is the most widely used construction materials in the world due to its low cost and easy availability of its ingredients

  • The presence of cracks shorten the corrosion initiation time of steel and accelerates the propagation of corrosion during service life resulting in significant corrosion induced damage and loss of sectional and load carrying capacity of reinforced concrete (RC) structures

  • Longitudinal cracks generally form after the corrosion of steel and are considered more dangerous than transverse cracks for corrosion as more area of steel is exposed to the aggressive environment

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Summary

Introduction

Concrete is the most widely used construction materials in the world due to its low cost and easy availability of its ingredients. It exhibits excellent strength properties in compression. It cracks in tension, flexure and shear as well as due to various environmental factors such as thermal cracking, shrinkage cracking, freeze–thaw, etc., during its service life. The formation of cracks adversely affect its durability properties with most significant effect on the de-passivation of reinforcing steel in reinforced concrete (RC), resulting in corrosion of steel. (Mehta and Gerwick 1982) These factors affect the initiation and propagation of corrosion of steel in RC.

Effect of Crack Widths
Effect of Longitudinal Cracks
Effect of Crack Frequency
Effect of Crack Depth
24 Weeks 2 Years
Effects of SCMs
Effect of Crack Width on Carbonation Induced Corrosion of Steel
Effect of Crack Widths on Chloride Permeability
Effect of Cracking on Oxygen Permeability of Concrete
10. Effect of Healing of Cracks on Corrosion of Steel
11. Conclusions
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