Abstract
This study investigated the effect of Cr alloying element on the corrosion properties of automotive carbon steel (0.1C, 0.5Si, 2.5Mn, Fe Bal., composition given in wt.%) in aqueous and atmospheric conditions using electrochemical measurement and cyclic corrosion tests. Three steels with 0, 0.3, and 0.5 wt.% Cr were studied by electrochemical impedance spectroscopy. Polarization resistance (Rp) of 0.3 Cr and 0.5 Cr steels was higher than that of 0 Cr steel, and the Rp also increased as the Cr content increased. Therefore, Cr increases the corrosion resistance of automotive carbon steel immersed in a chloride ion (Cl−)-containing aqueous solution. In the cyclic corrosion test results, Cl− was concentrated at the metal/rust interface in all of the steels regardless of Cr content. The Cl− was uniformly concentrated and distributed on the 0 Cr steel, but locally and non-uniformly concentrated on the Cr-added steels. The inner rust layer consisted of β-FeOOH containing Cl− and Cr-goethite, while the outer rust layer was composed of amorphous iron oxyhydroxide mixed with various types of rust. FeCl2 and CrCl3 are formed from the Cl− nest developed in the early stage, and the pitting at CrCl3-formed regions are locally accelerated because Cr is strongly hydrolyzed to a very low pH.
Highlights
Steel sheets for automobiles are exposed to various corrosive environments due to climate change
When an automotive carbon steel (ACS) sheet is evaluated through a cyclic corrosion test (CCT), atmospheric corrosion occurs on the test specimen and is greatly affected by environmental factors such as the type of material, humidity, time of wetness (TOW), and temperature [2]
The inner rust layer consists of akaganeite containing Cl− and Cr-goethite, while the outer rust layer is composed of amorphous iron oxyhydroxide mixed with various types of rust
Summary
Steel sheets for automobiles are exposed to various corrosive environments due to climate change. The increased inundation from heavy rain and the use of salt for snow removal accelerate the corrosion of the automobile steel sheet, which leads to the deterioration of the durability and the collision safety of the vehicle [1]. It is essential to evaluate the corrosion life of the steel for predicting the durability of automobile parts. When an automotive carbon steel (ACS) sheet is evaluated through a CCT, atmospheric corrosion occurs on the test specimen and is greatly affected by environmental factors such as the type of material, humidity, time of wetness (TOW), and temperature [2]. In coastal cities, the corrosion rate changes depending on the chloride concentration in the air.
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