Abstract
Corrosion causes a loss of material resulting in the reduction of mass and stiffness of a component, which consequently affects the dynamic characteristics of any system. Fundamental frequency analysis of a corroded functionally graded (FG) rotor system, using the finite element method based on the Timoshenko beam theory, was investigated in the present paper. The functionally graded shaft consisting of an inner metallic core and an outer ceramic layer was considered with the radial gradation of material properties based on the power law. Nonlinear temperature distribution (NLTD) based on the Fourier law of heat conduction was used to simulate the thermal gradient through the cross-section of the FG rotor. The finite element formulation for a functionally graded shaft with a corrosion defect was developed and the dynamic characteristics were investigated, which is the novelty of the present work. The corrosion parameters such as length, depth and position of the corrosion defect in the shaft were varied and a parametric study was performed to investigate changes in the natural and whirl frequencies. An analysis was carried out for different power indexes and temperature gradients of the functionally graded shaft. The effects of corrosion were analysed and important conclusions are drawn from the investigations.
Highlights
Graded materials (FGMs) are an advanced type of composite material that has gained practical importance in recent years
This paper investigates the effects of uniform corrosion on the natural and whirl frequencies of an functionally graded (FG) rotor-bearing system using the finite element method based on the Timoshenko beam theory
The shaft was divided into fifty finite elements and the corroded shaft element(s) were introduced to study the effects of corrosion on the natural frequency of the system by varying the normalised corrosion parameters such as depth (d/R), length (Lc /L) and position (Xc /L)
Summary
Graded materials (FGMs) are an advanced type of composite material that has gained practical importance in recent years. Gayen and Roy [16] carried out a vibration and stability analysis of an FG rotor-bearing system using a three-node finite beam element based on Timoshenko beam theory (TBT). Gayen et al [23] carried out a finite-element-based dynamic analysis of a functionally graded (FG) shaft with a transverse crack using a two-node Timoshenko beam element and considered the effects of translational and rotary inertia, transverse shear deformations and gyroscopic moments. Since most of the rotors operate at a constant speed and accelerate or decelerate at a constant angular acceleration or deceleration, uniform corrosion is possible especially when the shaft is exposed to a harsh corrosive environment over a long period at elevated temperatures In this context, this paper investigates the effects of uniform corrosion on the natural and whirl frequencies of an FG rotor-bearing system using the finite element method based on the Timoshenko beam theory. The study was performed for different power law indexes of material distributions in the FG shaft and temperature gradients in the shaft
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