Abstract
The influence of cooling rate (1.5, 0.3 and 0.1 °C/s) on the hot tearing susceptibility (HTS) of Mg-9Al-1Zn-0.8Ce alloy was investigated by taking advantage of numerical simulation and experimental methods. Filling and solidification processes were observed directly using AnyCasting software. The results demonstrated that the reduction of cooling rate increases the residual melt modulus, deteriorate strain and stress concentration at last stage of solidification, and decrease the hot tearing resistance of alloy finally. The maximum value of HTS was obtained at the average cooling rate of 0.1 °C/s owing to the coarse microstructures and bulk Al11Ce3. The minimum value of HTS appeared at the rate of 1.5 °C/s thanks to the finest microstructures and a large amount of eutectic. With the increase of cooling rate, hot tearing susceptibility of the alloy shows a rapid reduction at beginning, and a slow decline followed. Besides, morphology of fracture surface and distribution of secondary phase were further discussed.
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