Effect of Composition and Processing on the Microstructure and Magnetic Properties of 2:17 High Temperature Magnets

Abstract

ABSTRACTA comprehensive and systematic study has been made on Sm(CobalFevCuyZrx)zmagnets to completely understand the effects of composition and processing on their magnetic properties. The homogenized Sm(Co,Fe,Cu,Zr)z magnets have a featureless microstructure. A cellular/lamellar microstructure develops after 2-3 hours of aging at 800-850°C, but the coercivity increases only after a subsequent slow cooling to 400°C. During cooling, diffusion takes place and Cu is concentrated in the 1:5 cell boundaries and Fe in the 2:17R cells. This dilutes the magnetic properties of the 1:5 phase and causes domain wall pinning/nucleation at the cell boundaries. Higher ratio z leads to larger cells as expected due to the larger amount of the 2:17 phase. For a fixed Cu content, this translates to a larger amount of Cu in the 1:5 cell boundaries, and therefore, to a higher coercivity. Magnets without Cu but with Zr have a lamellar and a cellular like microstructure. In Zr free samples, however, a larger amount of Cu is needed to form the cellular microstructure. This cellular microstructure is unstable with prolonged isothermal aging. A uniform and stable cellular/lamellar microstructure is only observed in alloys containing both Cu and Zr. A higher aging temperature Tag leads to larger cells and higher coercivity as explained above. The results of all these studies clearly show that the amount of Cu in the 1:5 cell boundaries controls both the coercivity and its temperature dependence leading to positive and negative temperature coefficients of coercivity in low and high Cu content alloys, respectively.