Effect of combining boron nitride with fluoroelastomer on the melt fracture of HDPE in extrusion blow molding

Abstract

AbstractBoron nitride (BN) is a new polymer processing aid which not only eliminates surface melt fracture in the extrusion of molten polymers, but also postpones the critical shear rate for the onset of gross melt fracture to significantly higher values that depend on resin type and additive concentration. In this work, the influence of BN as a polymer processing additive is first examined in the extrusion blow molding of high‐density polyethylene (HDPE) resins in order to evaluate its usefulness and performance in operations other than continuous extrusion. The equipment used includes both a Battenfeld/Fisher 50‐mm extrusion blow molding machine and a parallel‐plate rheometer. Two types of HDPE, which are blended with boron nitride at various concentration levels, are tested accordingly. It is found that the degree of BN dispersion, characteristics of the HDPE resins, extrusion temperature, and induction time play an important role in eliminating melt fracture. Finally, the influence of combining BN with fluoroelastomer, as an enhanced and potentially better processing aid on the melt fracture of a third HDPE is examined. It is found that such a combination is a superior processing aid that allows extrusion blow molding at very high shear rates.