Abstract

The design of advanced nanostructured materials with predetermined physical properties requires knowledge of the relationship between these properties and the internal structure of the material at the nanoscale, as well as the dependence of the internal structure on the production (synthesis) parameters. This work is the first report of computer-aided analysis of high pressure consolidation (cold sintering) of bimetallic nanoparticles of two immiscible (Fe and Cu) metals using the embedded atom method (EAM). A detailed study of the effect of cold sintering parameters on the internal structure and properties of bulk Fe–Cu nanocomposites was conducted within the limitations of the numerical model. The variation of estimated density and bulk porosity as a function of Fe-to-Cu ratio and consolidation pressure was found in good agreement with the experimental data. For the first time, topological analysis using Minkowski functionals was applied to characterize the internal structure of a bimetallic nanocomposite. The dependence of topological invariants on input processing parameters was described for various components and structural phases. The model presented allows formalizing the relationship between the internal structure and properties of the studied nanocomposites. Based on the obtained topological invariants and Hadwiger’s theorem we propose a new tool for computer-aided design of bimetallic Fe–Cu nanocomposites.

Highlights

  • Composite engineering is a powerful approach to the design of materials with the required set of physicochemical properties

  • Adopting FAIR data principles [31], we propose to create a database of model cold-sintered Fe–Cu nanocomposites and their properties as well as a library of the corresponding Minkowski functionals

  • We experimentally investigated the formation of Fe–Cu nanocomposites by cold sintering of bimetallic nanopowders [42]

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Summary

Introduction

Composite engineering is a powerful approach to the design of materials with the required set of physicochemical properties. A composite material is a multi-component system that can exhibit enhanced performance compared to its individual constituents. The conventional powder metallurgy processing of stable multi-component systems is not always possible, as it is, for example, in the case of bimetallic nanocomposites of two immiscible metals or metals with limited mutual solubility [1]. Bimetallic Fe–Cu systems are a promising basis for creating materials that combine good mechanical strength, wear resistance, and corrosion resistance with high thermal and electrical. Such materials can be used in a wide range of applications, from friction materials and high voltage sliding contacts to devices for magnetoelectronics and spintronics [3–6]. The creation of Fe nanostructures on Cu substrates is of great theoretical and practical interest [7–9]

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