Effect of calcium on primary silicon particle size in hypereutectic Al–Si alloys

Abstract

Modification of hypereutectic Al-Sialloy, B390 alloy for the refinement of primary silicon particles, and its effects on tensile and impact properties were examined. Calcium was found to have an effect on the size of primary silicon particles. Primary silicon particle size was refined as calcium content decreased. Control of calcium content by the addition of Ti2Cl6 to the melt resulted in successful refinement of primary silicon particles. The minimum size of primary silicon particles was 20.3 μmwitha residual calcium content of 16 ppm. The microstructure was composed of very fine 20.3 μm primary silicon particles, compared to 24.5 μm primary silicon particles obtained using the AlCuP method, previously reported as the most effective method. Refinement of primary silicon particles led to an improvement in the mechanical properties of the alloy, especially elongation.