Effect of Calcium Aluminate and Carbide Slag on Mechanical Property and Hydration Mechanism of Supersulfated Cement

Abstract

Supersulfated cement (SSC), a low-carbon, energy-efficient, eco-friendly cementitious material, is mainly made from industrial byproducts. However, SSC’s slow early strength development leads to inadequate initial hardening and reduced durability, which restricts its practical application. This study investigated the potential enhancement of SSC by incorporating calcium aluminate (CA) and carbide slag (CS) alongside anhydrite as activators to address its slow early strength development. The effects of varying CA and CS proportions on the mechanical property and hydration mechanism of CA-CS-SSC were examined. Results indicate that employing 1% CA and 4% CS as alkaline activators effectively activates slag hydration in the 1CA-4CS-SSC, achieving a compressive strength of 9.7 MPa at 1 day. Despite the limited improvement in early compressive strength of other mixtures with higher CA and lower CS proportions in the CA-CS-SSC system, all mixtures exhibited enhanced compressive strength during long-term hydration. After 90 days, ettringite formation in the CA-CS-SSC system decelerated, whereas anhydrite remained. Concurrently, the formation of C-S-H continued to increase, promoting late compressive strength. The mechanism for enhancing the early compressive strength of the CA-CS-SSC system is attributed to the swift hydration of CA with anhydrite, dissolution of fine slag particles, and reaction with anhydrite under conditions with suitable alkali content to augment the ettringite production. This process also generates a C-S-H and OH-hydrotalcite to fill the void in the skeleton structure formed by ettringite, resulting in a dense microstructure that improves early compressive strength.