Abstract

Optimum flavor and aroma of the coffee are developed during the roasting process. However, certain problems exist in the coffee roasting process such as partial charring, over roasting, and poor temperature distribution across the coffee bean (due to the low thermal conductivity of bean), if conditions are not optimized. Hence, uniform temperature distribution across the coffee bean in the roasting process is highly desirable. To achieve these requirements, the broken coffee beans were positioned in a single layer packed bed arrangement using the closed system by circulating hot air. In this experiment, three factors were arranged in a completely randomized design with three levels and three replications. The first factor considered was roasting temperature (200°C, 230°C, and 260°C), second factor was roasting time (5 min, 10 min, and 15 min), and third was particle size (4–6 mm, 2.36–3.35 mm, and 1.7–2.36 mm). The initial moisture content of raw beans (cv. Limu) was determined. The data were collected on selective physical properties of roasted coffee beans and sensory acceptability of prepared beverage. The results showed that the physical properties and sensory acceptability are significantly high ( P < 0.001 ). It depends on the interaction effect of all the studied factors. Among the studies parameters, roasting temperature of 230°C with a particle size range of 4–6 mm showed the steady transition in dry mass loss and change in bulk density with increase in roasting duration. Coffee roasted at 230°C for 10 min with a particle size of 4–6 mm showed the highest sensory acceptability score (89.21). In conclusion, it can be said that a temperature of 230°C, a time of 10 min, and a particle size between 2.36–3.35 mm and 4–6 mm are recommended conditions for the roasting process of coffee beans.

Highlights

  • Coffee is the most consuming nonalcoholic beverage; its consumption is mainly influenced by its palatable flavor and aroma. e desired quality of coffee is attained after passing through different processing steps such as harvesting, washing, drying, roasting, grinding, and cupping [1]. e quality of coffee significantly varies depending on the origin, preparation method, and variations in processing [2].In the processing of coffee, roasting is the most important unit operation which influences the sensorial, structural, chemical, and physical changes in green coffee beans. e roasting process is a very important step to achieve particular organoleptic attribute to the coffee brew [3, 4]

  • The score was 4.6 out of 5, which indicated that presence of the irregularity in the shape of coffee beans. ese defects may be due to the damage occurred during the washing process and in storage. e color score of the raw beans was 4.6 out of 5, and this denotes that beans color is faded due to secondary defect made color variation across the beans. e cumulative overall raw coffee bean quality score was 37.6 out of 40. e mean moisture content was observed as 8.45%, and this moisture content is in agreement with the International Coffee Organization Criteria. e moisture content of dried coffee bean should range between 8% and 12.5% [20]

  • Conclusion e export standard LIMU cultivar coffee beans with a moisture content of 8.45% were used in this study. e raw values of the primary and secondary defects for odor, makeup and shape, and color showed a score of 37.6 out of 40; this concluded that the raw coffee beans used in this study did not show major defects

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Summary

Introduction

Coffee is the most consuming nonalcoholic beverage; its consumption is mainly influenced by its palatable flavor and aroma. e desired quality of coffee is attained after passing through different processing steps such as harvesting, washing, drying, roasting, grinding, and cupping [1]. e quality of coffee significantly varies depending on the origin, preparation method, and variations in processing [2].In the processing of coffee, roasting is the most important unit operation which influences the sensorial, structural, chemical, and physical changes in green coffee beans. e roasting process is a very important step to achieve particular organoleptic attribute to the coffee brew [3, 4]. The coffee beans undergoes to range of elevated temperature for varied durations to achieve desired properties [5]. Is made difficult the cleaning and handling of the roasters; in addition, roasted beans may result with smoky aroma. Ese high temperatures and extended roasting durations (15–18 minutes) resulted in scorching of coffee beans and deposition of oil and char on the roaster chambers and dividers. These conventional coffee roasters are considered as unhygienic [7]. Researchers designed and developed various types of coffee roasters to overcome the problems existed with the conventional ones

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