Abstract
Commercial F91 steel was exposed to atmospheric pressure CO2 and laboratory air at 550 °C for exposure times up to 1000 h. In both atmospheres, a Fe-rich duplex oxide scale formed, but with different morphology, oxide phases and growth rates. In CO2, the duplex morphology was observed at the onset of oxidation and it was found that the cooling rate affect the oxide phases formed on the outer scale. In air, the alloy initially formed a protective chromium rich oxide layer, followed by the nucleation and growth of duplex iron-rich oxide nodules at random locations, leading to breakaway oxidation. Alloy carburization was also observed in CO2 but not in air environment.
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