Abstract

A novel cost-effective secondary hardening ultrahigh-strength steel, strengthened by the co-precipitation of M2C and NiAl, was developed. The present study systematically investigated the co-precipitation evolution, austenite reversion, and mechanisms of strengthening and toughening at different ageing temperatures. As the ageing temperature increased, the quenched microstructure underwent various transformations, including precipitation and dissolution of cementite, nucleation and coarsening of M2C and NiAl nanoparticles, as well as reversion of austenite. At ageing temperatures of 427 °C and 454 °C, a small amount of cementite was present in the martensite matrix, and M2C and NiAl precipitates started to form, resulting in low strength and poor toughness. At 482 °C, the peak-ageing stage was reached, achieving a maximum yield strength of 1875 ± 4 MPa and an ultimate tensile strength of 2185 ± 3 MPa. This strength is primarily attributed to shear strengthening of NiAl particles and Orowan strengthening of M2C carbides. Additionally, the complete dissolution of cementite at this stage improved toughness. As the ageing temperature increased to 510 °C and 538 °C, the strength decreased due to coarsening of M2C, while the toughness improved as a result of film austenite reversion and enhanced dislocations bypassing around the M2C carbides.

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