Abstract

The valorization of spent oil bleaching earths (SOBE) is crucial for the protection of the environment and the reuse of resources. In this research, alkali-activated binders were manufactured at room temperature using SOBE as a precursor by varying the mass ratio between the activating solutions of sodium silicate (Na2SiO3) and 6 M sodium hydroxide (NaOH) (activating solution modulus) (Na2SiO3/NaOH ratio = 1/1; 1/2; 1/3; 1/4) to investigate the influence on the technological properties of the materials. This process intends to evaluate the potential of SOBE, heat-treated at 550 °C (1 h), as a precursor of the reaction (source of aluminosilicates). Samples produced with higher amounts of sodium silicate developed a denser structure, with lower porosity and a higher amount of geopolymer gel. Maximum flexural (8.35 MPa) and compressive (28.4 MPa) strengths of samples cured at room temperature for 28 days were obtained with a Na2SiO3/NaOH mass ratio of 1/1. The study demonstrates that SOBE waste can be used as a precursor in the manufacture of geopolymer binders that show a good compromise between physical, mechanical and thermally insulating characteristics.

Highlights

  • IntroductionOrdinary Portland cement (OPC) is the most widely used binding material in construction, being one of the materials with the highest production worldwide, with a production in 2016 of 4174 Mt, corresponding to a growth of 2.3% compared to 2015 [1]

  • Introduction published maps and institutional affilOrdinary Portland cement (OPC) is the most widely used binding material in construction, being one of the materials with the highest production worldwide, with a production in 2016 of 4174 Mt, corresponding to a growth of 2.3% compared to 2015 [1].The global cement industry is one of the main greenhouse-gas (GHG)-emitting contributors as it generates 800 kg CO2 for each ton of Portland cement produced [2]

  • The reaction degree tends to increase in samples prepared with higher Na2 SiO3 /NaOH mass ratios, indicating the formation of a greater amount of N-A-S-H geopolymer gel

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Summary

Introduction

Ordinary Portland cement (OPC) is the most widely used binding material in construction, being one of the materials with the highest production worldwide, with a production in 2016 of 4174 Mt, corresponding to a growth of 2.3% compared to 2015 [1]. The global cement industry is one of the main greenhouse-gas (GHG)-emitting contributors as it generates 800 kg CO2 for each ton of Portland cement produced [2]. In order to meet environmental objectives, this industry is seeking alternative experimental ways to develop cements that require less energy to manufacture and emit less polluting gases into the atmosphere. Alkali-activated binders, or geopolymers, constitute an environmentally friendlier alternative, since CO2 emissions can be reduced by 20–50% in comparison to OPC [5,6,7].

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