Effect mechanism of multiple obstacles on non-Newtonian flow in ceramics 3D printing (linear elements)

Abstract

Direct ink writing (DIW) provides a new way to mould ceramic parts. When a single screw extruder is used to extrude SiC slurry, the deposits caused by low viscosity and the agglomerations resulting from the nonuniform mixing, form the obstacles in the channel, which affect the normal flow of the slurry, theoretical outlet velocity, and interaction with other printing parameters. Therefore, it is necessary to study the mechanism responsible for the effects of the obstacles on the flow. The obstacles are always irregular, which makes it difficult to directly analyse them. Irregular geometries are always composed of linear and/or arcuate elements; therefore, the obstacles can be simplified into regular geometries. In the present work, linear elements are analysed first. Then, an improved MRT LBM (multiple relaxation time lattice Boltzmann method) with a pseudo external force is proposed for the flow analysis. The improved MRT LBM is combined with rheological test data to investigate cases with two obstacles, and the results are applied to reveal the general mechanism in cases with multiple obstacles. The results show that the angles, sizes, and positions of the obstacles are three important factors influencing the flow. To obtain a stable and controllable slurry flow, it is recommended that the first angle θ1 be an acute angle. In addition, the number of obstacles should be minimized, and the position of the last obstacle should be far away from the outlet.