ECT in a large scale industrial pneumatic conveying system

Abstract

The application of electrical capacitance tomography (ECT) for monitoring of industrial processes has been studied and proposed by many researchers. Examples can be found in monitoring of multiphase flows or mixing processes in reactors. Demonstrations of the functionality based on lab and test rig measurements have proven the potential of the proposed principles. This paper discusses the application of an ECT system in a heavy industries application. The harsh operating conditions in the industrial environment pose several challenges for the application of sophisticated measurement technology. This work addresses key aspects for the application of an ECT measurement system in such an environment. Specifically the electrical system design and the influence of the temperature are addressed. Relevant parameters and possible solutions are discussed. Furthermore the application of ECT as instrument for mass flow metering in pneumatic conveying processes is addressed. Supportive measurement studies from test rig experiments and comparative simulation studies are presented. Therefore, the paper provides a concise discussion on the application of ECT under harsh operating conditions, as well as the use of ECT as a measurement device for process measurement. The work concludes with a presentation of a measurement system in an industrial plant in which the proposed concepts were succesfully implemented.