Economical Recovery of By-products in the Mining Industry

Abstract

The U.S. Department of Energy (DOE) Office of Industrial Technologies, Mining Industry of the Future Program, works with the mining industry to further the industry's advances toward environmental and economic goals. Two of these goals are (1) responsible emission and by-product management and (2) low-cost and efficient production (DOE 1998). DOE formed an alliance with the National Mining Association (NMA) to strengthen the basis for research projects conducted to benefit the mining industry. NMA and industry representatives actively participate in this alliance by evaluating project proposals and by recommending research project selection to DOE. Similarly, the National Research Council (NRC) has recently and independently recommended research and technology development opportunities in the mining industry (NRC 2001). The Oak Ridge National Laboratory (ORNL) and Colorado School of Mines engineers conducted one such project for DOE regarding by -product recovery from mining process residue. The results of this project include this report on mining industry process residue and waste with opportunity for by-product recovery. The U.S. mineral processing industry produces over 30,000,000 metric tons per year of process residue and waste that may contain hazardous species as well as valuable by-products. This study evaluates the copper, lead, and zinc commodity sectors which generate between 23,300,000 and 24,000,000 metric tons per year. The distribution of residual elements in process residues and wastes varies over wide ranges* because of variations in the original ore content as it is extracted from the earth's crust. In the earth's crust, the elements of interest to mining fall into two general geochemical classifications, lithophiles and chalcophiles** (Cox 1997). Groups of elements are almost always present together in a given geochemical classification, but the relative amounts of each element are unique to a particular ore body. This paper generally describes copper, lead, and zinc mining operations and their associated process wastes and residues. This description can serve as a basis for identifying those process residues and waste that contain both impurities and products which currently cannot be economically recovered. This information could be used to develop a market-based approach to by-product recovery by evaluating potential revenue generated from the sale of by-products along with innovative recovery techniques.