Abstract

Numerous studies in application of modern composite materials show that their advantages can be successfully implemented in manufacturing «smart» products. This study proposes an improved technological method of manufacturing multilayer environmentally friendly products with a variable cross section, which allows us to expand the possibilities of using modern polymer composite materials (PCM). The technology allows manufacturing products of the most complex geometric shapes, such as wind turbine blades. The aim of the study is the technological support of engineering production in the manufacture of multilayer products of variable cross section made from PCM. Scientific novelty consists in identifying the patterns of implementation and management of the manufacturing process of multilayer products of variable cross-section, and establishing the influence of structural and technological parameters of the manufacturing process on their operational characteristics. The relationship between the pressure of a hot directed air stream and the volume fraction of pores in the hardened material of a multilayer composite product with a variable cross section during layer-by-layer application is investigated. During the study, fundamental and applied principles of mechanical engineering technology, material resistance, adhesion theory, mathematical statistics tools and software were used to process the results of the experiment. Based on the results of laboratory studies, a methodology has been developed for effective prediction of pore content in the manufacturing of composite products. The introduction of the presented technology and the corresponding original methodology into production will reduce the complexity and energy costs of manufacturing composite products, improve their quality and reduce the impact of toxic components from composite materials on workers.

Highlights

  • Qualitative transition from research to study the possibilities for the use of artificially created multicomponent materials to high efficient technical process of serial production of devices from it formed and developed in modern high technology production

  • Numerous studies in the application of modern polymer composite materials (PCM) show that their advantages can be successfully implement in the manufacture of «smart» designs [1]

  • Such eco-friendly devices made of PCM include blades of wind turbines, helicopters blades, turbines blades, corps, power components and other

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Summary

Introduction

Qualitative transition from research to study the possibilities for the use of artificially created multicomponent materials to high efficient technical process of serial production of devices from it formed and developed in modern high technology production. Numerous studies in the application of modern PCM show that their advantages can be successfully implement in the manufacture of «smart» designs [1] Such eco-friendly devices made of PCM include blades of wind turbines, helicopters blades, turbines blades, corps, power components and other. Main feature of constructional materials received by adhesive composition of continuous reinforcing threads of glass, coal, boron and other fibers is profitably use during their manufacture [2]. This feature is the possibility of manufacture of devices with pre-known properties most fully relevant to functioning and working conditions

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