Eco-friendly epoxidized Eucommia ulmoides gum based composite coating with enhanced super-hydrophobicity and corrosion resistance properties

Abstract

Developing a green, non-toxic, and sustainable bio-based anticorrosive coating is significant for achieving the objective of "carbon reduction". In this study, superhydrophobic multilayer coatings based on epoxidized Eucommia ulmoides gum were prepared via a layer-by-layer assembly bottom-up approach, providing comprehensive protection for mild steel. The foundational layer, comprising the epoxidized Eucommia ulmoides gum/industrial lignin composite (EEUG-EHL), exhibited commendable adhesion, impermeability, and corrosion resistance. The intermediate layer was composed of 8-hydroxyquinoline/zeolitic imidazolate framework-8 (8HQ@ZIF-8) nanoparticles, which controlled the release of 8HQ through pH responsiveness and had self-healing properties. Employing a spraying method, a top layer with micro-nanostructured consisting of a modified ZIF-8 nanoparticle was created, inspired by the micro-nano structure observed in cicada wings. The multilayer coating exhibited remarkable super-hydrophobicity (contact angle > 150°, sliding angle < 5°), chemical stability, self-cleaning properties, and anti-fouling properties. Notably, the multilayer coating demonstrated exceptional corrosion resistance, maintaining an impedance modulus of 108 ohm cm2 (at 0.01 Hz) after immersion in a 3.5 wt% NaCl solution for 45 days. This work introduces a novel approach to enhance the corrosion protection of metal equipment, aligning with the "green development" strategy and holding significance in advancing marine anti-corrosion construction.