Abstract
Purpose – The purpose of this paper is to develop a statistical control chart based model for earlier defect identification.Design/methodology/approach – The paper used statistical process control methods and an auto‐regression model to model the identification of the initiation point of a random defect. Conventional statistical process control (SPC) methods have been widely used in process industries for process abnormality detections. However, their practicability and achievable performance are limited due to the assumptions that a continuous process is operated in a particular steady state and that all variables are normally distributed. Because the case considered here does not meet the requirement of conventional SPC methods, we proposed adaptive statistical process control charts based on an autoregressive model to distinguish defects from normal changes in operating conditions. The method proposed has been tested on a set of vibration data of rolling element ball bearingsFindings – Several control ...
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