Abstract

This work aims to investigate dynamic characteristics of a helical gear pair under multiple faults condition, through model-based dynamic analysis. Two kinds of faults, tooth spalling and local breakages are considered. Firstly, influences of each kind of fault on meshing stiffness of gear pair with one or more faulted teeth were revealed. Then an 8 degree of freedom lumped-parameter model was developed to obtain dynamic responses. Furthermore, frequency spectrum analysis of the responses was conducted and compared with those under healthy condition. Results indicate that spalling or local breakage introduce different affects into mesh stiffness, and consequently displacement & velocity amplitudes of pinion appear with different waveforms, especially for the case only tooth breakages happen. This work could provide useful instructions for fault detection diagnosis of geared transmissions under multiple fault conditions.

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