Abstract

The questions of features of application of a mill with the separate scheme of forming are considered. The characteristic of non-uniformity of loading on the tool connected with various schemes and design features of gear cutters is given. It is shown that the nature of the torque waveforms of the cutter with a separate shaping scheme indicates a greater smoothness of the cutting process and less cutting effort. Cutters with a separate shaping scheme have 1.75 times more teeth at the length of one turn of cutting than a standard cutter. In the range of investigated feeds 3-6 mm/rev, the average torque when working with a cutter with a separate shaping scheme is 2-2.5 times less than when working with a standard cutter that treats the side surfaces and bottom of tooth cavities, and 1.5 times less when the standard cutter does not process the bottom of the teeth.

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