Abstract

In this study, a dynamic weight-based method combined with principal component analysis (PCA) was developed for the first time for detecting measurement data in manufacturing. This weight-based learning technique can learn and train the measurement data sequence to isolate incorrect data sources for achieving high accuracy when detecting various types of data. Research has revealed that unsuitable image or data features might cause poor performance in industrial inspections. In contrast to the previous inspection methods, the weight-based learning method proposed in this study employs a dynamic learning algorithm for effectively and adaptively selecting optimal principle components to the support vector machine (SVM) algorithm and then establishes indicators. Finally, these PCA-based indicators act as substitutes for massive amounts of data in data processing and can be applied to timely detect data when the data contain redundant and incorrect inputs in a sequence. The experimental results indicate that the proposed method, which combines dynamic weight-based feature extraction with PCA, can provide useful indicators for detecting various types of manufacturing data and exhibited satisfactory performance in the data detection.

Highlights

  • A wide range of techniques are applied in industrial automation for enabling automatic operation of manufacturing processes and reducing human operators

  • Unlike traditional multivariate statistical process (MSP), a dynamic weight-based method coupled with principal component analysis (PCA) is proposed to solve the issue

  • The results indicate that the weight-based learning algorithm can be used to establish PCA-based indicators for detecting measurement data in a system

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Summary

Introduction

A wide range of techniques are applied in industrial automation for enabling automatic operation of manufacturing processes and reducing human operators. Unlike traditional MSP, a dynamic weight-based method coupled with PCA is proposed to solve the issue. In this manner, the main contributions of this paper can be highlighted as follows: (1) The weightbased learning method is an extraction tool, which learns and trains the measurement data sequence to isolate incorrect data sources. (3) These PCA-based indicators act as substitutes for massive amounts of data on various test conditions in data processing and can be applied to timely detect data when the data contain redundant and incorrect inputs in a sequence.

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