Dynamic Simulation Model and Performance Optimization of a Pressurized Pulsed Water Jet Device

Abstract

Pulsed water jet technology has broad application prospects in the field of rock breaking. The pressurized pulsed water jet (PPWJ) is a new type of pulsed jet that offers high-amplitude pressurization, variable pulse pressure and frequency, and a high energy usage rate. To achieve a more destructive and powerful pulsed water jet, a dynamic simulation model of the device was established by using the AMESim software (v1400) based on the operational principle of PPWJs, and the simulation model was validated against the experimental results. The relationships between the key structural parameters of the PPWJ device and the pulse parameters were quantitatively investigated. The pulse pressure and frequency can be increased by appropriately increasing the nozzle diameter or boost ratio, and the pulse pressure will drop if the nozzle diameter or boost ratio exceeds a threshold value. Increasing the maximum displacement or action area of the piston will increase pulse length while decreasing pulse frequency; a proper match of the maximum displacement or action area of the piston will assure pulse peak pressure. The maximum outer diameter of the piston only affects the pulse frequency. The key structural parameters of the device were optimized on that foundation. Compared to the original device, the optimized device resulted in an increase in pulse frequency and jet output energy, leading to larger diameter and volume of erosion pits at the same stand-off distance and erosion time. The findings of this study offer valuable scientific insights for achieving efficient rock breaking with PPWJ.