Abstract

Frequent fluctuations of CNG engine operating conditions make the waste heat source have uncertain, nonlinear, and strong coupling characteristics. These characteristics are not conducive to the efficient recovery of the DORC system. The systematic evaluation of the CNG engine waste heat source and the comprehensive performance of the DORC system is conducive to the efficient use of waste heat. Based on the theory of internal combustion (IC) engine thermal balance, this paper analyzes the dynamic characteristics of compressed natural gas (CNG) engine waste heat energy under full operating conditions. Then, based on the operating characteristics of the dual loop organic Rankine cycle (DORC) system, thermodynamic models, heat transfer models, and economic models are constructed. The dynamic response characteristics analysis and energy, exergy, and economic (3E) evaluation of the DORC system under full operating conditions are carried out. The results show that the maximum values of net power output, heat exchange area, and the minimum values of EPC (electricity production cost) and PBT (payback time) are all obtained under rated condition, which are 174.03 kW, 25.86 kW, 37.54 kW, 24.76 m2, 0.15 $/kW·h and 3.46 years. Therefore, the rated condition is a relatively ideal design operating point for the DORC system. The research in this paper not only provides a reliable reference for the comprehensive analysis and evaluation of the performance of the DORC system, but also provides useful guidance for the selection of appropriate DORC system design operating points.

Highlights

  • Oil used as a fuel plays an important role in the development of society and the economy

  • Analyzing the energy distribution from the perspective of internal combustion engine thermal balance, it can be found that only part of the energy is converted into useful work, and the remaining energy is mainly lost in the form of waste heat [4]

  • Based on the theory of internal combustion (IC) engine heat balance in high-dimensional space, this paper first analyzes the dynamic characteristics of compressed natural gas (CNG) engine exhaust, intercooler, and coolant waste heat sources under full operating conditions

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Summary

Introduction

Oil used as a fuel plays an important role in the development of society and the economy. For the DORC system for CNG engine WHR, it is important to analyze the operating performance of HT loop, LT loop, and different components to comprehensively evaluate the system performance. Based on the theory of IC engine heat balance in high-dimensional space, this paper first analyzes the dynamic characteristics of CNG engine exhaust, intercooler, and coolant waste heat sources under full operating conditions. In the high-dimensional space, the exergy destruction, net power output, heat exchange area, and POPA of the HT and LT loop under the full operating conditions of the CNG engine are analyzed. The proportion of exergy destruction and investment cost of key components are analyzed respectively

CNG Engine Waste Heat Characteristics
Exhaust Waste Heat
Intercooler Waste Heat
Coolant Waste Heat
System Description
Thermodynamic Model
Heat Transfer Model
Exergy Destruction Model
Economic Model
Validation
DORC System
HT System and LT System
Key Component
Conclusions
Full Text
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