Abstract
Multiple hot-compression tests were carried out on the 6082 aluminum (Al) alloy using a Gleeble-1500 thermal simulation testing machine. Data on flow stresses of the 6082 Al alloy at deformation temperatures of 623 to 773 K and strain rates from 0.01 to 5 s−1 were attained. Utilizing electron backscatter diffraction (EBSD) and a transmission electron microscope (TEM), the dynamic recrystallization behaviors of the 6082 Al alloy during hot compression in isothermal conditions were explored. With the test data, a hot-working processing map for the 6082 Al alloy (based on dynamic material modeling (DMM)) was drawn. Using the work-hardening rate, the initial critical strain causing dynamic recrystallization was determined, and an equation for the critical strain was constructed. A dynamic model for the dynamic recrystallization of the 6082 Al alloy was established using analyses and test results from the EBSD. The results showed that the safe processing zone (with a high efficiency of power dissipation) mainly corresponded to a zone with deformation temperatures of 703 to 763 K and strain rates of 0.1 to 0.3 s−1. The alloy was mainly subjected to continuous dynamic recrystallization in the formation of the zone. According to the hot-working processing map and an analysis of the microstructures, it is advised that the following technological parameters be selected for the 6082 Al alloy during hot-forming: a range of temperatures between 713 and 753 K and strain rates between 0.1 and 0.2 s−1.
Highlights
The Al–Mg–Si series of wrought aluminum alloy offers excellent specific strength, workability, and corrosion resistance: it is widely applied in the aerospace and automobile industries
0.01toto55 ss−1 and and deformation deformation temperatures flow stress waswas affected by the temperatures of of 623
The flow stress affected by deformation the deformation temperature and strain rate: with increasing deformation temperature or a reduction temperature and strain rate: with increasing deformation temperature or a reductionin inthe the strain strain rate, rate,the thecorresponding correspondingpeak peakstress stressdecreased
Summary
The Al–Mg–Si (aluminum–magnesium–silicon) series of wrought aluminum alloy offers excellent specific strength, workability, and corrosion resistance: it is widely applied in the aerospace and automobile industries. It is important in the realization of light-weight structures; due to the macrosegregation of the Mg2 Si phase and surplus Si, the as-cast Al–Mg–Si series of wrought Al alloys contains large grains and an extremely nonuniform phase distribution; its mechanical properties cannot satisfy practical service requirements [1,2]. Liu et al [3] have
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