Abstract

The aerostatic thrust bearing’s performance under vibration brings certain changes in stiffness and stability, especially in the range of 100 to 10,000 Hz, and it is accompanied by significant increase in fluctuations due to the changes in frequency, and the size of the gas film damping. In this research work, an analysis is carried out to evaluate the impact of throttling characteristics of small size orifice on stiffness and stability optimization of aerostatic thrust bearings. There are two types of thrust bearing orifices such as: partial porous multiple orifice and porous thrust bearings and their effects on variations in damping and dynamic stiffness are evaluated. A simulation based analysis is carried out with the help of the perturbation analysis model of an aerostatic thrust bearing simulation by using FLUENT software (CFD). Therefore, two models of aerostatic thrust bearings—one with the porous and other with partial porous orifice are developed—are simulated to evaluate the effects of perturbation frequencies on the damping and dynamic stiffness. The results reveal a decrease in the amplitude of dynamics capacity with an increase in its frequency, as well as a decrease in the damping of partial porous aerostatic thrust bearings with an increase in the number of orifices. It also reveals an increase in the radius of an orifice with an increment of damping of bearing at the same perturbation frequency and, with an increase in orifice height, a corresponding decrease in the damping characteristics of bearings and in the dynamic stiffness and coefficient of damping of bearing film in the frequency range less than 100 Hz.

Highlights

  • IntroductionPublisher’s Note: MDPI stays neutral with regard to jurisdictional claims in published maps and institutional affiliations

  • The experimental results of the dynamic stiffness and damping characteristics of the proposed parameters of a porous and partial porous aerostatic thrust bearing are compared with the simulated results to verify the accuracy of the simulation results on dynamic stiffness and damping characteristics

  • The dynamic stiffness and damping parameters reveal a nonlinear correlation between dynamic stiffness and damping characteristics at less than a

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Summary

Introduction

Publisher’s Note: MDPI stays neutral with regard to jurisdictional claims in published maps and institutional affiliations. Micromachines 2021, 12, 989 carried out based on improvement of the load capacity, stability, and stiffness, on the basis of proper partitioning of random holes for pressure distribution [4,5] In this regard, a multi grid coupling dynamics model of 5 DOF was proposed for the spindle of aerostatic. Certain investigations were related to the effects of manufacturing errors on the load capacity of bearing and significant exaggeration of static performance due to the changes in the distribution of pressure and thickness of film [19]. This research work provides two types of partial multiple orifice porous aerostatic thrust bearing models with an objective to obtain variations in damping and dynamic stiffness

Methodologies
CFD Base Dynamic Grid Calculation Method
Fluid Control Equation
Computational Models and Grids
Design Variable
Dynamic Grid Method
Dynamic Stiffness and Damping Characteristics Analysis
Experimental Setup
Validation of Numerical Results through Experiments
Findings
Conclusions
Full Text
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