Dynamic performance analysis of a gear transmission system due to cavitation in gerotor pump

Abstract

In this work, a dynamic model considering time-varying mesh stiffness and backlash was proposed and a test rig was built to investigate the vibration behavior of the idle gear set in a gerotor pump. The effects of input shaft speed, torque fluctuation, and gear tooth backlash on the dynamic performance of gerotor pump were analyzed according to the numerical and experimental results. Results demonstrate that when the torque fluctuation is neglected, the dynamic transmission error of drive gear is dominated by the first three mesh harmonic components; however, the RMS values of vibration acceleration have high frequency characteristics. When the torque fluctuation is considered, the dynamic responses of gerotor pump are modulated by the torque fluctuation. The effect of tooth backlash on the dynamic performance of gerotor pump is limited and mostly depended on the torque fluctuation condition. The gerotor pump noise is dominated by the low frequency component around the mesh frequency. The vibration energy can be divided into two parts in the frequency domain. In the low frequency band, the vibration energy is caused by the mechanical vibration. However, in the high frequency band, the cavitation phenomena may cause the concentration of the vibration energy and resonant of pump structure.