Dynamic mosaic planning for a robotic bin-packing system based on picked part and target box monitoring

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This paper describes the dynamic mosaic planning method developed in the context of the PICKPLACE European project. The dynamic planner has allowed the development of a robotic system capable of packing a wide variety of objects without having to adjust to each reference. The mosaic planning system consists of three modules: First, the picked item monitoring module monitors the grabbed item to find out how the robot has picked it. At the same time, the destination container is monitored online to obtain the actual status of the packaging. To this end, we present a novel heuristic algorithm that, based on the point cloud of the scene, estimates the empty volume inside the container as empty maximal spaces (EMS). Finally, we present the development of the dynamic IK-PAL mosaic planner that allows us to dynamically estimate the optimal packing pose considering both the status of the picked part and the estimated EMSs. The developed method has been successfully integrated in a real robotic picking and packing system and validated with 7 tests of increasing complexity. In these tests, we demonstrate the flexibility of the presented system in handling a wide range of objects in a real dynamic packaging environment. To our knowledge, this is the first time that a complete online picking and packing system is deployed in a real robotic scenario allowing to create mosaics with arbitrary objects and to consider the dynamics of a real robotic packing system.