Abstract

BackgroundBased on the role of properties of aligner materials on their efficiency, we aimed to assess their thermomechanical properties after thermoforming and simulated aging.MethodsIn this experimental study, 96 samples of polyethylene terephthalate glycol (PETG) aligners (Duran and Erkodur) were prepared and divided to three groups: control (C), after thermoforming (T), after thermoforming and aging (TA). Thermoforming was done through 3D-printed molds, and aging was exerted by 200 thermal cycles after immersion in 37°C distilled water for 24h. Flexural modulus, hardness, glass transition temperature (Tg), elastic and viscous modulus, and loss factor were evaluated. Two-way ANOVA, T-independent, and Tukey HSD tests were done for statistical analysis and significance level was set to 0.05.ResultsIn both materials, flexural modulus decreased significantly after thermoforming, 88% in Duran and 70% in Erkodur, but did not change significantly after aging. After thermoforming, hardness decreased significantly in both materials (22% in Duran and 7.6% in Erkodur). Dynamic Tg was significantly lower in T and TA in both materials. At all temperatures (25, 37, 55°C) in Duran, the elastic modulus difference was only significant between C and TA, but in Erkodur, it decreased significantly in T, and there was no significant change after aging. Viscous modulus and loss factor showed the same change patterns at all temperatures. In both materials, they increased after thermoforming, but did not change significantly after aging.ConclusionThermoforming had more prominent role than aging in diminishing of thermomechanical properties. In general, Duran had greater thermomechanical stability than Erkodur.

Highlights

  • Based on the role of properties of aligner materials on their efficiency, we aimed to assess their thermomechanical properties after thermoforming and simulated aging

  • Clear aligners are composed of thermoplastic resin polymers such as polyurethane (PU), polyethylene terephthalate (PET), polyethylene terephthalate glycol (PETG), and polyvinyl chloride [9]

  • Flexural modulus decreased significantly after thermoforming (P value< 0.001), 88% in Duran and 70% in Erkodur, but there was no significant difference between groups T and thermoforming and aging (TA) (P value=0.190 in Duran, P value=0.979 in Erkodur)

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Summary

Introduction

Based on the role of properties of aligner materials on their efficiency, we aimed to assess their thermomechanical properties after thermoforming and simulated aging. Clear aligner therapy (CAT) includes a series of removable aligners, which incremental tooth movements. It seems logical that any weakening of aligner materials, either following the manufacturing process [11] or following exposure to the oral environment [12], would reduce their efficiency, and subsequently, less predictable tooth movements will occur. How this process occurs and how it can be limited have been less researched precisely in latter studies

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