Dynamic failure rate model of an electric motor comparing the Military Standard and Svenska Kullagerfabriken (SKF) methods

Abstract

Abstract Electric motors are industrial systems’ components widely diffused enabling all productive processes and safety equipment. They are affected by aging effect with a contribution based on the environmental condition on which they work. In order to design efficient maintenance plans, the behaviour of their main components, such as bearings and winding, has to be predicted. Therefore, a model-based methodology is applied aiming at codifying the failure rate of an electric engine, taking into account the thermal aging and relevant environment boundary conditions in which bearings and winding operate. The winding failure mode is coded by means of the Military standard technique while the bearings one is simulated comparing the Military Standard and the Svenska Kullagerfabriken (SKF) techniques. While the former predicts more conservative behaviours, the latter, taking into account lubrication conditions, dynamic loads and a better knowledge of materials quality, enables to capture the evolution of the operative conditions. The proposed reliability model can capture both the deterministic and stochastic behaviour of the electric motor: it belongs to the field of hybrid automaton application; the model is coded by means of the emerging software framework called SHYFTOO. The proposed model and the Monte Carlo simulation process that performs its evolution can support the development of a new class of electric motors: a cyber-physical oriented electric motor.