Abstract

Ensuring uniformity in the final round product's diameter is essential to production line operations because it permits adherence to geometry specifications and fulfills client demands. Non-contact diameter measurement systems are essential for manufacturing cost savings as well as quality monitoring. However, because of their non-linear movement, lengthy manufactured specimens like rods might be difficult to measure the diameter of precisely. Typically, analysis systems rely on costly and intricate optical components, limiting accessibility to small businesses. This research aims to address this issue by presenting a low-cost and practical optical system for measuring the diameters of round samples in continuous lines. The aim here is to obtain instant feedback through dynamic measurement and to create a continuous control mechanism that will contribute to sustainability. Experimental results show that the proposed method exhibits a high level of precision, with a measurement accuracy of 0.25% of nominal diameter.

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