Dynamic cellular manufacturing system design using genetic algorithm: a proposed model A case study in the Light Industries Company-Ashtar in Baghdad

Abstract

The current research seeks to present a proposed model for the design of a dynamic cellular manufacturing system in the Light Industries Company/Ashtar in Baghdad, one of the Iraqi industrial companies. With the aim of generating an industrial environment capable of accommodating rapid changes in the market to meet the changing and diverse needs and desires of the customer at the lowest possible cost, at the right time and the required quality. To achieve the current research relied on the methods of artificial intelligence, employing them and benefiting from them in the industrial field, especially the genetic algorithm. Accordingly, the current research included a theoretical framework for the dynamic cellular manufacturing system and the genetic algorithm, in light of what was mentioned in the Arab and foreign sources related to them. The research also adopted a field framework to design this system in the researched company using the genetic algorithm, and the researchers chose the freezers and models labs as a field for study, and in light of the results of the programming language program (MATLAB). It was reached to build a proposed model that reflects the virtual reality of this system. On the basis of that, the research reached a set of conclusions, the most important of which is the genetic algorithm that contributed significantly and effectively to finding the optimal cellular path for the dynamic cellular manufacturing system and reducing both the total time and the total cost of production. In light of this a set of proposals were presented showing the importance of shifting from the existing cellular manufacturing system in the field of study to the dynamic cellular manufacturing system.