Abstract

PurposeThere are structural elements on the aircraft that may be exposed to high-intensity sound levels. One of them is an air inlet duct of the jet engine. To prepare data for the air duct damage tolerance analysis, flat panels were tested under acoustic loading. The paper aims to discuss this issue.Design/methodology/approachThe acoustic fatigue test equipment for grazing wave’s incidence was designed based on the FE analyses. Flat composite panels were designed and manufactured using the Hexply 8552/AGP193-PW prepreg with the simulation of production imperfections or operational damage. The dynamic behaviour of panels has been tested using three regimes of acoustic loading: white noise spectrum, engine noise spectrum and discrete harmonic frequencies. The panel deflection was monitored along its longitudinal axis, and the ultrasonic NDT instruments were used for the monitoring of relevant delamination increments. The FE model of the panel was created in Abaqus to study panel dynamic characteristics.FindingsNo delamination progress was observed by NDT testing even if dynamic characteristics, especially modal frequency, of the panel changed during the fatigue test. Rayleigh damping coefficients were evaluated for their use in FE models. Significant differences were found between the measured and computed panel deflection curves near the edge of the panel.Originality/valueThe research results underscored the signification of the FE model boundary conditions and the element type selections when the panel works like a membrane rather than a plate because of their low bending stiffness.

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