Abstract

Thermomechanical processes, such as forging, are important steps during manufacturing of superalloy components. The microstructural development during processing, which controls the final component properties, is complex and depends on e.g., applied strain, strain rate and temperature. In this study, we investigate the effect of process parameters on the dynamic and post-dynamic recrystallization during hot compression of Ni-base superalloy Haynes 282. Specifically, we address the effect of deformation below the grain boundary carbide solvus temperature. During deformation, discontinuous and continuous dynamic recrystallization was observed at the grain boundaries, and particle-stimulated nucleation occurred at primary carbides. Strain rate was determined to be the governing factor controlling the recrystallization fraction for strain rates up to 0.5 s−1 above which adiabatic heating became the dominating factor. Careful examination of the temperature development during deformation showed that the response of the closed-loop temperature control system to adiabatic heating can have important effects on the interpretation of the observed behavior. During a 90 s post-deformation hold, grain growth and an increasing fraction of twin boundaries significantly changed the deformation-induced microstructure and texture. The microstructure developed during post-dynamic recrystallization was mainly controlled by the temperature and only weakly coupled to the prior deformation step.

Highlights

  • Ni-base superalloys offer excellent combinations of high-temperature mechanical properties and oxidation/corrosion resistance [1]

  • Twin boundaries were prevalent in all three samples and a slight increase in fraction of twin boundaries could be observed with increasing soaking temperature

  • A necklace structure was observed after deformation and quenching for all test conditions, which is usually attributed to the prevalence of dDRX

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Summary

Introduction

Ni-base superalloys offer excellent combinations of high-temperature mechanical properties and oxidation/corrosion resistance [1]. Thermomechanical processes involve deformation at high temperatures (hot working), where the thermal energy allows numerous phenomena to occur: dynamic recovery (DRV), discontinuous and/or continuous dynamic recrystallization (dDRX and/or cDRX) and post-dynamic recrystallization (pDRX). A particular form of pDRX, occurring when the deformation is stopped but the temperature remains, is the growth of grains and nuclei formed during the preceding DRX process without further need for nucleation. This is usually referred to as meta-dynamic recrystallization (mDRX). Understanding the effects of the processing parameters on the microstructural evolution during hot working is essential to allow proper control of the final properties.

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