Durable anti-icing coating with stability based on self-regulating oil storage layer

Abstract

In recent years, slippery liquid-infused porous surfaces (SLIPSs) have emerged as a potential alternative to superhydrophobic surfaces (SHSs) due to their exceptional anti-icing properties. However, the current challenge lies in the significant lubricant consumption of SLIPSs, which poses a major obstacle to coating durability. In this study, we developed a durable anti-icing coating with stability (DASS), which combines SHSs and SLIPSs. By incorporating high adsorption particles and low cross-linking density rubber into the oil storage layer, the coating achieves an increased oil storage capacity while effectively inhibiting lubricant loss. Additionally, a superhydrophobic layer is introduced on the surface to ensure surface lubrication and prevent lubricant depletion. The three-layer structure enables the coating to maintain a low τice (<20kPa) during 30 icing/deicing cycles, showcasing superior de-icing durability compared to conventional anti-icing coatings. Interestingly, the original anti-icing properties of the coating can be restored through external oil replenishment. Furthermore, this coating exhibits excellent resistance against fouling, mechanical stress, chemical exposure, temperature variations, and weathering effects, making it highly suitable for practical applications in anti-icing coatings.