Abstract

It is important to ensure the durability and safety of structures. In the case of newly developed materials that are outside the current rules, it is important to investigate all aspects of structural safety. The material studied in the following is a structural lightweight concrete with an ultra-high-performance matrix and expanded glass as a lightweight aggregate. The material, with a compressive strength of 60–100 MPa and a bulk density of 1.5–1.9 kg/dm3, showed high capillary porosities of 12 vol% (ultra-high-performance concretes (UHPC) < 5 vol%). Since the capillary porosity basically enables transport processes into the concrete, the material had to be examined more closely from the aspect of durability. Freeze-thaw resistance (68 g/m2) and chemical attack with sulfate at pH 3.5 for 12 weeks (16 g/m2) showed no increase in concrete corrosion. Targeted carbonation (0.53 mm/year0.5) and chloride penetration resistance (6.0 × 10−13 to 12.6 × 10−13 m2/s) also showed good results against reinforcement corrosion. The results show that most of the measured capillary pores resulted from the lightweight aggregate and were not all present as a pore system. Thus, the durability was only slightly affected and the concrete can be compared to an UHPC. Only the abrasion resistance showed an increased value (22,000 mm3/5000 mm2), which, however, only matters if the material is used as a screed.

Highlights

  • High-strength (HPC) and ultra-high-performance concretes (UHPC) offer the possibility to build higher, more filigree, and in larger distances between piles or other supporting structures [1]

  • In repair work where the weight of the overall structure is a key factor in order to avoid expensive and usually long-lasting foundation work, the use of lightweight concrete can be more economical

  • The freeze-thaw resistance with de-icing salt was determined according to CEN/TS 12390-9 [16] using the capillary suction of de-icing solution and freeze-thaw test (CDF test) method

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Summary

Introduction

High-strength (HPC) and ultra-high-performance concretes (UHPC) offer the possibility to build higher, more filigree, and in larger distances between piles or other supporting structures [1]. In addition to the mechanical properties, the durability properties are essential for the safety of structures This is especially important for materials that are outside the current regulations and standards. In standard concrete, according to EN 206 [4], fluids can penetrate the concrete via the capillary pores, the contact zone between aggregate and hardened cement paste, and microcracks For this reason, the standard demands a minimum compressive strength and a maximum water/cement ratio (w/c ratio) in order to reduce capillary porosity and maintain durability. The very light material has a grain density of 0.09 kg/dm and a strength of only 0.2 MPa. Due to a missing sinter skin, these aggregates adsorb a lot of water, which makes it difficult to process at low w/b ratios. The influence of lightweight aggregate in Materials 2021, 14, 5817

Materials
Compressive Stength and Bulk Density
Microstructure
Resistance to Concrete Corrosion
Resistance to Reinforcement Corrosion
Results
Full Text
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