Abstract

This research produced steel, polyamide, and polyethylene fiber-reinforced metakaolin-red mud-based geopolymer mortar with recycled concrete aggregate (RCA) and waste glass powder (GP) as fillers. To study the durability behavior, a series of experiments were conducted to investigate the resistance of manufactured geopolymer mortar against high temperatures (300 °C, 600 °C, and 900 °C), freeze-thaw (180 cycles), and sulfate attacks (10% sodium sulfate and 10% magnesium sulfate solution). According to the findings, using GP as a filler material by replacing RCA 50% produced the best strength results. Moreover, adding fibers to the mixture showed significant improvement in durability properties. Steel fiber-reinforced mixtures showed better resistance against high temperatures and freeze-thaw cycles than the rest of the series. Steel fibers improved the flexural strength to 15.58% at 300 °C, 19.26% at 600 °C, and 42.94% at 900 °C compared to the control mixture. Against sulfate attack, fiber-reinforced mixtures behaved better than non-fibrous control mixtures. Weight loss was observed after high-temperature exposure, while the increased weight of samples was observed after exposure to freeze-thaw cycles and sulfate attack. SEM analysis observed a weak interfacial transition zone between the matrix and the fibers.

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