Dry Sliding Friction and Wear Characteristics of Cu-Sn Alloy Containing Molybdenum Disulfide

Abstract

The wear and sliding friction response of a hybrid copper metal matrix composite reinforced with 10 wt% of tin (Sn) and soft solid lubricant (1, 5, and 7 wt% of MoS2) fabricated by a powder metallurgy route was investigated. The influence of the percentages of reinforcement, load, sliding speed, and sliding distance on both the wear and friction coefficient were studied. The wear test with an experimental plan of six loads (5–30 N) and five sliding speeds (0.5–2.5 m/s) was conducted on a pin-on-disc machine to record loss in mass due to wear for two total sliding distances of 1,000 and 2,000 m. The results showed that the specific wear rate of the composites increased at room temperature with sliding distance and decreased with load. The wear resistance of the hybrid composite containing 7 wt% MoS2 was superior to that of the other composites. It was also observed that the specific wear rates of the composites decreased with the addition of MoS2. The 7 wt% MoS2 composites exhibited a very low coefficient of friction of 0.35. The hardness of the composite increased as the weight percentage of MoS2 increased. The wear and friction coefficient were mainly influenced by both the percentage of reinforcement and the load applied. Wear morphology was also studied using scanning electron microscopy and energy-dispersive X-ray analysis.