Drug delivery with melt-spun liquid-core fibers

Abstract

Conventional local drug delivery systems often encounter issues such as burst-release, limited drug reservoirs, rigidity, and low mechanical performance. We present an innovative approach to local drug delivery utilizing melt-spun drug-loaded liquid-core filaments (LiCoFs). LiCoFs were produced, incorporating fluorescein sodium salt as the model drug, dissolved in various liquid core materials, and enveloped by poly(ε-caprolactone) as the sheath material. We assessed thermal, mechanical, and structural properties of LiCoFs and have conducted extensive drug diffusion trials. Some trials involved pre-exchange of the liquid core with ibuprofen, bovine serum albumin–fluorescein isothiocyanate and methylene blue solutions using a pumping device. It was observed that diffusion mechanisms and diffusion rates depend on temperature, core size/sheath thickness, sheath permeability, carrier liquid type, drug molecule properties, and the drug's affinity to the sheath polymer. These drug-loaded LiCoFs pave the way towards a new generation of medical textiles facilitating controlled, local drug delivery.