Droplet Size Spectrum, Activation Pressure, and Flow Rate Discharged from PWM Flat-Fan Nozzles

Abstract

HighlightsDroplet sizes, activation pressures acting on nozzle orifices, and flow rates were investigated.Droplet sizes varied with duty cycles, nozzle orifice sizes, and PWM solenoid valve manufacturers.Activation pressures decreased as duty cycles decreased and increased as nozzle orifice sizes decreased.Flow rates increased with increases in both duty cycles and nozzle orifice sizes.Abstract. Pulse width modulated (PWM) spray systems can produce variable spray rates for precision applications of pesticide and fertilizer; however, there are also concerns over their spray performance stability. Droplet size distributions, activation pressures acting on nozzle orifices, and flow rates discharged from nozzles were investigated for test combinations of ten PWM duty cycles (10%, 20%, 30%, 40%, 50%, 60%, 70%, 80%, 90%, and 100%), six flat-fan nozzles with different orifice sizes (XR8001, XR8002, XR8003, XR8004, XR8005, and XR8006), and two PWM solenoid valves from two different manufacturers. Test results showed that the droplet size distribution, activation pressure, and flow rate varied with the duty cycle, nozzle orifice size, and PWM solenoid valve source. For XR8001 and XR8002 nozzles, droplet sizes did not vary significantly with all duty cycles from 10% to 100%. To obtain relatively consistent droplet size distributions, XR8003 and XR8004 nozzles required PWM duty cycles of at least 20%, while XR8005 and XR8006 nozzles required duty cycles of 30% or greater. The activation pressure directly on nozzle orifices increased as the duty cycle increased but decreased as the nozzle orifice size increased. In addition, the same nozzles coupled with PWM solenoid valves from two different manufacturers discharged different flow rates for the same duty cycle in the range of 10% to 90%. Therefore, careful selection of PWM solenoid valves for different orifice nozzles operated at different duty cycles was necessary to achieve consistent variable-rate spray performances. Keywords: Droplet diameter, Variable rate, PWM solenoid valve, Pesticide, Fertilizer, Precision farming.