Droplet Formation Study in Emulsification Process by KSM using a Novel In Situ Visualization System

Abstract

The semi real-time observations of oil-in-water emulsification process in a Kenics static mixer were performed using a novel in situ visualization system. The homogenization processes and emulsion characteristics were analyzed using images taken periodically in fixed time intervals during the emulsification process. Morphological evolution of droplets was monitored and the mechanism of droplet formation was studied, both experimentally and theoretically. A wide range of dispersed phase concentration as well as surfactant concentration were used in the experiments and their impacts on emulsion characteristics were determined. Different droplet formation mechanisms occurred during the experimental results are presented. The relationship between droplet sizes, flow rate, surfactant concentration, and other impact factors was visually shown, and their role in controlling the emulsification process was revealed. The minimum droplet size obtained from the dispersed phase in emulsions was shown to be perfectly monitored and controlled by this technique.