Abstract

This paper proposes a driving-scenario oriented optimal design of an axial-flux permanent-magnet (AFPM) motor for an electric vehicle. The target torque and speed (TN) curve is defined as three operation zones— constant torque, maximum direct current, and maximum voltage—based on the driving scenario. The AFPM motor is designed to minimize energy consumption based on the motor weight and the frequent operating points of a driving cycle. The final result shows that the electric vehicle driven by the proposed AFPM motor consumes about 15% less energy than motors designed using traditional methods.

Highlights

  • Increasing concerns about the natural environment and growing shortages of petroleum resources have driven many researchers to develop electric vehicles (EV)

  • Kahourzade et al [1] discussed a comprehensive design of a 10-kW axial-flux permanent-magnet (AFPM) motor for an EV direct drive based on the power and torque requirement

  • Lindh et al [2] designed an interior permanent-magnet synchronous motor (PMSM) for traction application to meet the requirements of torque and speed under the constraints of voltage and current using an optimization process; the resulting torque and speed (TN) curve was determined by tuning the number of turns, the torque, and the current ratio

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Summary

Summary

This paper proposes a driving-scenario oriented optimal design of an axial-flux permanent-magnet (AFPM) motor for an electric vehicle. The target torque and speed (TN) curve is defined as three operation zones— constant torque, maximum direct current, and maximum voltage—based on the driving scenario. The AFPM motor is designed to minimize energy consumption based on the motor weight and the frequent operating points of a driving cycle. The final result shows that the electric vehicle driven by the proposed AFPM motor consumes about 15% less energy than motors designed using traditional methods

Introduction
Specifications and Target TN Curve
Driving Scenario
Motor Equations
TN Curves with Three Operation Zones
M min 2
M1M min 2
Boundaries of the TN Curves
Quasi-3D Magnetic Circuit Model
Motor Sizing
Energy loss during the driving cycles
Efficiency at the rated operation point
Finite Element Analysis
TN Curve and Efficiency Map
Energy Loss Analysis
Findings
Conclusions
Full Text
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