Drill Bit Selection Optimization Based on Rate of Penetration: Application of Artificial Neural Networks and Genetic Algorithms

Abstract

Abstract The drill bit is the most essential tool in drilling operation and optimum bit selection is one of the main challenges in planning and designing new wells. Conventional bit selections are mostly based on the historical performance of similar bits from offset wells. In addition, it is done by different techniques based on offset well logs. However, these methods are time consuming and they are not dependent on actual drilling parameters. The main objective of this study is to optimize bit selection in order to achieve maximum rate of penetration (ROP). In this work, a model that predicts the ROP was developed using artificial neural networks (ANNs) based on 19 input parameters. For the modeling part, a one-dimension mechanical earth model (1D MEM) parameters, drilling fluid properties, and rig- and bit-related parameters, were included as inputs. The optimizing process was then performed to propose the optimum drilling parameters to select the drilling bit that provides the maximum possible ROP. To achieve this, the corresponding mathematical function of the ANNs model was implemented in a procedure using the genetic algorithm (GA) to obtain operating parameters that lead to maximum ROP. The output will propose an optimal bit selection that provides the maximum ROP along with the best drilling parameters. The statistical analysis of the predicted bit types and optimum drilling parameters comparing the actual flied measured values showed a low root mean square error (RMSE), low average absolute percentage error (AAPE), and high correction coefficient (R2). The proposed methodology provides drilling engineers with more choices to determine the best-case scenario for planning and/or drilling future wells. Meanwhile, the newly developed model can be used in optimizing the drilling parameters, maximizing ROP, estimating the drilling time, and eventually reducing the total field development expenses.