Drawbacks of Surfactant Presence on the Dissolution and Mechanical Properties of Detergent Tablets: How to Control Interfaces by Surfactant Localization

Abstract

AbstractThe aim of this study is to limit the hurdles generated by the presence of a surfactant, i.e., sodium dodecyl sulfate (SDS), in effervescent detergent tablets containing a chlorine provider. The results are highlighted by investigating the tablet's functional characteristics (mechanical strength, disintegration time). A second objective is to increase the surfactant content of the tablet in order to improve the cleaning properties of the detergent formula without retaining the previous drawbacks. For low tablet porosity, mechanical properties are damaged by the presence of 2% of SDS and while disintegration through an erosion mechanism is slowed down. Experimental evidence indicated that these phenomena are associated with the coexistence of SDS and sodium dichloroisocyanurate (DCCNa). Their separation by locating SDS in the tablet core was encouraging but had limited value due to the slow dissolution of the SDS core. The problem was solved when 2% SDS was concentrated on one face of the tablet; however, a higher concentration induced a delayed disintegration due to the progressive erosion of SDS, which behaved as a massive solid. The coating of the tablet with SDS was beneficial because the dissolution of the film delayed effervescence and consequently disintegration. Neither coating the SDS particles with cellulosic film nor including them in zeolite was an appropriate solution. On the other hand, segregating SDS and DCCNa by placing them in separate layers of the tablet produced very conclusive results when microcrystalline cellulose and an effervescent system were added to the SDS. Furthermore, this bilayer tablet allowed the SDS content to be increased while a satisfactory tensile strength and a low disintegration time were retained.