Abstract

PurposeA large proportion of the environmental impacts of a technology is determined by decisions made at the early development stages. Therefore, effective approaches to grasp the potential environmental performance of a technology early in development are needed. This paper reflects on the usefulness of ex ante application of LCA using a case study on the appraisal of the potential environmental impacts of a lab-scale novel process for bioleaching of e-waste for metal recovery.MethodsThe LCA framework was applied at an early stage to the novel bioleaching process to embed it in a life cycle context, linking it to upstream and downstream flows. Then, a short-term future scaled-up scenario was defined using a proxy technology and estimated data. Environmental hotspots of this scenario were identified, and its environmental impacts were compared with those of a current industrial pyrometallurgical technique, involving an integrated smelter refinery.Results and discussionLCA displays potential environmental hotspots related to energy and material inputs for the bioleaching process and solvents for copper recovery, despite uncertainties. Comparison with an existing integrated smelter refinery technology returned an inferior environmental performance. These results could not be considered accurate given the early-stage application, yet they served as valuable preliminary information. The uncertainties also prompted further enquiry about the chosen product system boundary, the role of the emerging technology and the comparability of the technologies.ConclusionsThe ex ante application of life cycle assessment on an emerging technology brings a systematic rigour and discipline to an ambiguous situation at the start of technological development. Applying the LCA framework broadens the scope of the research, introducing a systems approach and long-term view. Environmental aspects and alternative perspectives on the novel technology are also brought into the research domain. The approach creates new knowledge on the novel technology’s potential development, and developmental challenges are given definition at an early stage.The LCA outcomes should not be regarded as a final result but have a signalling purpose as a contribution to technological development. Though imprecise with much conjecture involved, such an approach gives a valid mock-up of a plausible future providing useful provisional insights to be built upon. Applying ex ante LCA and an exploratory scenario to an emerging technology is of great service as a developmental design tool and can be further refined in later development stages.

Highlights

  • The design phase of a product, when its essential characteristics are defined, is the most important phase in its life cycle, with regards to future consequences forInt J Life Cycle Assess (2017) 22:1618–1633 functionality, cost and environmental impact

  • Applying ex ante Life cycle assessment (LCA) and an exploratory scenario to an emerging technology is of great service as a developmental design tool and can be further refined in later development stages

  • The approach followed some of the guidelines for ex ante LCA recommended by Hospido et al (2009)

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Summary

Introduction

Int J Life Cycle Assess (2017) 22:1618–1633 functionality, cost and environmental impact Decisions made at this stage, where around 70% of the final cost, functional requirements and environmental impacts are determined, will have far reaching influence later (Jeswiet and Hauschild 2005). What Andreasen (1991) calls ‘provident thinking’ is required in the early stages of the design to look at and react to the consequences for the product or technology during the later phases of its life cycle. Trends are observable in technological development, but predicting where future technological changes will occur is difficult. Predicting their associated potential, future environmental impacts is even more difficult (Simon 1969). Providing some reasonable consideration and appraisal of environmental impacts as early as possible in technological development is necessary, given the high degree of influence in such outcomes of this phase

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