Abstract

This work proposes a scalable architecture of an Uninterruptible Power Supply (UPS) system, with predictive diagnosis capabilities, for safety critical applications. A Failure Mode and Effect Analysis (FMEA) has identified the faults occurring in the energy storage unit, based on Valve Regulated Lead-Acid batteries, and in the 3-phase high power transformers, used in switching converters and for power isolation, as the main bottlenecks for power system reliability. To address these issues, a distributed network of measuring nodes is proposed, where vibration-based mechanical stress diagnosis is implemented together with electrical (voltage, current, impedance) and thermal degradation analysis. Power system degradation is tracked through multi-channel measuring nodes with integrated digital signal processing in the transformed frequency domain, from 0.1 Hz to 1 kHz. Experimental measurements on real power systems for safety-critical applications validate the diagnostic unit.

Highlights

  • To avoid any denial of service, power supplies for safety critical applications [1,2,3,4,5,6,7,8,9], need continuous monitoring to predict possible faults

  • The paper has proposed a scalable architecture for safety critical applicationswhere with predictive diagnosis capabilities

  • The aim is tosystem overcome the limitations of the state‐of‐the‐art predictive diagnosis capabilities

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Summary

Introduction

To avoid any denial of service, power supplies for safety critical applications (e.g., industrial automation, oil & gas, transport, defense) [1,2,3,4,5,6,7,8,9], need continuous monitoring to predict possible faults. Each cabinet contains multi-phase switching power converters (AC/DC, DC/DC, DC/AC, AC/AC), or power isolation transformers, or energy storage modules based on back-up battery units for UPS service. This work presents first a scalable architecture for UPS systems and to achieve predictive diagnosis capability, a distributed network of measuring and processing nodes.

Critical Analysis of the State-of-the-Art for UPS Predictive Diagnosis
Innovative
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Predictive is Diagnostic
Experimental
Battery Degradation
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