Abstract

Significant distortion can originate during the bonding process, resulting in overlay issues for final backside illumination image sensor wafer processing, impacting final wafer yield and device reliability. This paper presents a distortion free bonding process where the bonding initiation is controlled by low gas pressure. No external force is needed to initiate the bonding. The resulting overlay capability enables the backside illumination image sensor technical roadmap. In addition, a wafer shape analysis methodology developed for early distortion detection is discussed, allowing bonding process optimization and diagnostic for bonding rework.

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